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DIY – Sprinter starter battery replacement

&NewLine;<p>If you&&num;8217&semi;ve read much on this site&comma; you&&num;8217&semi;ll know that I prefer to do as much work on the van myself as I can&period; For instance&comma; here is a link to <a href&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;diy-sprinter-van-oil-change&sol;" target&equals;"&lowbar;blank" rel&equals;"noreferrer noopener">how to change the oil<&sol;a>&period; <&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-medium"><a href&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;bike-hauler&sol;" target&equals;"&lowbar;blank" rel&equals;"noopener noreferrer"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;06&sol;RidingRoadsAndTrailsLogoTrans2-300x300&period;png" alt&equals;"Riding Roads and Trails" class&equals;"wp-image-5642"&sol;><&sol;a><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<p>Sprinter starter battery replacement is fairly straightforward operation&period; It is a bit more difficult than many other vehicles&comma; but if you have any mechanical ability at all&comma; you should have no trouble and save a bunch of money and time&period; Our Sprinter is a 2016 which is from the NCV3 series&comma; years 2006-2018&period; As far as I know&comma; this information is valid for the entire NCV3 date range&comma; and possibly more&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<h2 class&equals;"wp-block-heading"><strong>When to replace the battery<&sol;strong><&sol;h2>&NewLine;&NewLine;&NewLine;&NewLine;<p>I generally replace a starter battery as soon as it shows any sign of a problem&period; The first time the van struggles to start on a cold morning&comma; I will replace the battery&period; In this case&comma; the van is just shy of 4 years old&period; AGM batteries have a life expectancy of 6 years&period; I could use a battery tender and engine block heater to get more life out of the battery&comma; but the risk of getting stranded isn&&num;8217&semi;t worth the cost of the new battery to me&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<h2 class&equals;"wp-block-heading"><strong>Tools Required&colon;<&sol;strong><&sol;h2>&NewLine;&NewLine;&NewLine;&NewLine;<ul class&equals;"wp-block-list"><li><a href&equals;"https&colon;&sol;&sol;amzn&period;to&sol;2IvgH6P" target&equals;"&lowbar;blank" rel&equals;"noreferrer noopener">T-25 socket or driver<&sol;a><&sol;li><li><a href&equals;"https&colon;&sol;&sol;amzn&period;to&sol;2IsumLR" target&equals;"&lowbar;blank" rel&equals;"noreferrer noopener">T-27 socket or driver<&sol;a><&sol;li><li><a href&equals;"https&colon;&sol;&sol;amzn&period;to&sol;2GQtgIX" target&equals;"&lowbar;blank" rel&equals;"noreferrer noopener">10mm socket<&sol;a><&sol;li><li><a href&equals;"https&colon;&sol;&sol;amzn&period;to&sol;32Ad8mt" target&equals;"&lowbar;blank" rel&equals;"noreferrer noopener">8&&num;8243&semi; Socket extension <&sol;a><&sol;li><li><a href&equals;"https&colon;&sol;&sol;amzn&period;to&sol;2Ita9Fu" target&equals;"&lowbar;blank" rel&equals;"noreferrer noopener">Socket wrench<&sol;a><&sol;li><&sol;ul>&NewLine;&NewLine;&NewLine;&NewLine;<h2 class&equals;"wp-block-heading"><strong>Battery Selection<&sol;strong><&sol;h2>&NewLine;&NewLine;&NewLine;&NewLine;<p>The battery itself is a size 49 AGM battery&comma; also known as H8&period; The size 49 or H8 specifies the physical size and terminal location and type&period; Any battery with this size specification will fit in the Sprinter&period; The factory battery is AGM&comma; so I stuck with that same battery type because&comma; why not&quest; This is also true if you have the factory auxiliary battery since it is the same specification as the starter battery&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<h2 class&equals;"wp-block-heading"><strong>Battery removal<&sol;strong><&sol;h2>&NewLine;&NewLine;&NewLine;&NewLine;<p>Before doing anything in the van&comma; wait 10 minutes after turning off the engine and then disconnect the main ground which is located next to the accelerator pedal&period; Push down on the red tab and pull back on the connector to disconnect the ground&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;GroundConnected-828x1024&period;png" alt&equals;"Sprinter main ground connection" class&equals;"wp-image-5882"&sol;><figcaption>Main ground connection<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;IMG&lowbar;3353-768x1024&period;jpg" alt&equals;"Sprinter disconnected main ground" class&equals;"wp-image-5881"&sol;><figcaption>Disconnected main ground<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<p>The starter battery is located under the floor in front of the driver&&num;8217&semi;s seat&period; There is a piece of plastic trim that holds down the floor mat at the door opening&period; The three screws that hold the trim piece in place require a T25 torx tool&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;TrimPieceScrewsRemoved-619x1024&period;png" alt&equals;"Sprinter driver's side floor trim" class&equals;"wp-image-5883"&sol;><figcaption>Driver&&num;8217&semi;s side floor trim<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<p>Remove the 3 screws and set the aside&period; Then remove the plastic trim piece&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;IMG&lowbar;3356-1024x768&period;jpg" alt&equals;"Sprinter driver's side floor mat" class&equals;"wp-image-5884"&sol;><figcaption>Driver&&num;8217&semi;s side floor mat<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<p>Next&comma; the plastic floor mat can be picked up and removed&period; This will expose the battery compartment cover&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<figure class&equals;"wp-block-image size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;IMG&lowbar;3355-1-768x1024&period;jpg" alt&equals;"Sprinter battery compartment cover" class&equals;"wp-image-5886"&sol;><figcaption>Battery compartment cover<&sol;figcaption><&sol;figure>&NewLine;&NewLine;&NewLine;&NewLine;<p>There are 4 screws that need to be loosened about 2 turns so that the cover can be slid back and lifted off of the battery compartment&period; The T-27 driver will work for these screws&period; There is no need to remove the screws completely&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;IMG&lowbar;3352-1024x768&period;jpg" alt&equals;"Sprinter positive battery terminal cover" class&equals;"wp-image-5887"&sol;><figcaption>Positive battery terminal cover<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<p>Next&comma; the red plastic cover for the positive terminal and power distribution center &lpar;PDC&rpar; needs to be removed&period; This requires a small upward force by hand to remove&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;IMG&lowbar;3351-1-768x1024&period;jpg" alt&equals;"Sprinter battery with electrical connections in place" class&equals;"wp-image-5889"&sol;><figcaption>Battery with electrical connections in place<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<p>Now&comma; both of the terminal connectors can be loosened with the 10mm socket and pulled from the battery&period; The PDC will come out with the positive terminal connector&comma; it looks complicated&comma; but it is basically a self-contained unit&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;IMG&lowbar;3349-768x1024&period;jpg" alt&equals;"Sprinter battery with PDC removed" class&equals;"wp-image-5890"&sol;><figcaption>Battery with PDC removed<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<p>Now that the battery is disconnected electrically&comma; the battery mount and vent need to be disconnected&period; This is done by unthreading the two 10mm bolts at the base of the battery on the negative side of the battery&period; There is a plastic assembly that holds the two mounting bolts as well as the plastic vent hose&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<p>Pull the plastic vent hose from the negative side of the battery&period; This vent hose will be reused with the new battery&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;IMG&lowbar;3346-768x1024&period;jpg" alt&equals;"Sprinter vent hose for AGM battery" class&equals;"wp-image-5891"&sol;><figcaption>Vent hose for AGM battery<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<p>Loosen the mounting bolts using the 10mm socket and socket extension&period; You do not need to remove the bolts after loosening them all the way as they will remain in the mounting assembly&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;IMG&lowbar;3347-768x1024&period;jpg" alt&equals;"Sprinter mounting bolt low in the battery compartment&period;" class&equals;"wp-image-5892"&sol;><figcaption>Mounting bolt at the bottom of the battery compartment&period;<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<p>Once the 2 bolts are loosened all the way&comma; the plastic assembly can be lifted out of the battery compartment&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;IMG&lowbar;3345-768x1024&period;jpg" alt&equals;"Sprinter battery mounting assembly and battery vent hose&period;" class&equals;"wp-image-5893"&sol;><figcaption>Battery mounting assembly and battery vent hose&period;<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<p>The top of the battery will have 2 handles folded down&period; Lift these up and use them to lift the battery out of the compartment&period; The battery is heavy and the angle is awkward&comma; so you may need to recruit some muscle for this part of the project&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;IMG&lowbar;3344-768x1024&period;jpg" alt&equals;"Sprinter empty battery compartment" class&equals;"wp-image-5894"&sol;><figcaption>Empty battery compartment<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<h2 class&equals;"wp-block-heading"><strong>New battery installation<&sol;strong><&sol;h2>&NewLine;&NewLine;&NewLine;&NewLine;<p>Installing the new battery is as simple as performing each of these steps in reverse order&period; Be sure to position the new battery the same as the old battery in the battery compartment&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<p>In all&comma; it probably took about 30 minutes to replace the starter battery&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<h2 class&equals;"wp-block-heading"><strong>Factory auxiliary battery<&sol;strong><&sol;h2>&NewLine;&NewLine;&NewLine;&NewLine;<p>The factory auxiliary battery is in the engine compartment and is much easier to access than the starter battery&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;IMG&lowbar;3365-768x1024&period;jpg" alt&equals;"" class&equals;"wp-image-5900"&sol;><figcaption>Factory auxiliary battery in the engine compartment<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<p>Use the 10mm socket to loosen each of the battery terminal connectors and lift them off of the battery terminals&period; Use the same 10mm socket to fully remove the two mounting nuts and then lift off the mounting brackets&period; Lastly pull the vent tube connector from the original battery&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<p>Carefully lift the battery out of the engine compartment&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div class&equals;"wp-block-image"><figure class&equals;"aligncenter size-large"><img src&equals;"https&colon;&sol;&sol;ridingroadsandtrails&period;com&sol;wp-content&sol;uploads&sol;2020&sol;11&sol;IMG&lowbar;3362-768x1024&period;jpg" alt&equals;"Sprinter auxiliary battery tray" class&equals;"wp-image-5901"&sol;><figcaption>Empty auxiliary battery tray<&sol;figcaption><&sol;figure><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<p>Next place the new battery in the same position as the original battery&period; Install the two brackets and tighten the nuts onto the studs&period; Place the terminal connectors onto the battery terminals and snug down those nuts&period; Lastly&comma; place the vent host connector into the hole in the new battery&period;<&sol;p>&NewLine;&NewLine;&NewLine;&NewLine;<div style&equals;"height&colon;50px" aria-hidden&equals;"true" class&equals;"wp-block-spacer"><&sol;div>&NewLine;&NewLine;&NewLine;&NewLine;<h1 class&equals;"has-text-align-center wp-block-heading"><a href&equals;"https&colon;&sol;&sol;www&period;amazon&period;com&sol;gp&sol;search&quest;ie&equals;UTF8&amp&semi;tag&equals;ridingroadsan-20&amp&semi;linkCode&equals;ur2&amp&semi;linkId&equals;71dbf898dd3b7ccc0678f284b1f3d842&amp&semi;camp&equals;1789&amp&semi;creative&equals;9325&amp&semi;index&equals;automotive&amp&semi;keywords&equals;sprinter&percnt;20campervan" target&equals;"&lowbar;blank" rel&equals;"noreferrer noopener sponsored 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